TUBE MANIPULATION
hydraPower dynamics tube manipulation manufacturing service specialises in altering the shape, size, and orientation of tubes to fit specific requirements. Leveraging the latest machinery and expert techniques, this service can achieve a diverse range of bends, twists, and forms tailored for various applications in sectors such as automotive, medical, construction, and aerospace.
Our highly-skilled technicians ensure that the manipulated tubes maintain their structural integrity and meet stringent quality standards. Advanced software aids in precision design and execution, allowing for complex geometries and tight tolerances.
hydraPower dynamics offer partners a service with high capacity , ideal for large-scale projects requiring precision reshaping of tubular materials. Harnessing advanced machinery and streamlined processes, this service can handle significant volumes efficiently, making it ideal for industries such as automotive, construction, and aerospace. With a range of CNC multi radius machines most configurations of tube can be undertaken. With a capacity to bend tube up to 127mm diameter most commercial requirements can be catered for.
HydraPower have invested in a considerable range of tooling and machinery that can offer many options for both diameter and wall thicknesses - including:
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High-speed bulk rough-cut saw
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High-speed drop through double end deburring machine
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3 Stage multiform end forming machine
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Diesel fuel injection hydraulic nipple press
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Tube expansion and reduction 12mm to 150mm - Technical data sheets available to download
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Single/double Hose bead and tube flaring
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Parflange / Voss / EMB - technical data sheets available to download
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Drilling, slotting, machining
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Welding – MIG / TIG / Brazing (multi station semi auto)
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Pressure test – hydraulic/air under Water
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Automated oil flushing Unit x 2
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Prototype and small batch production
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Computerised tube measurement
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Bend tooling - technical data sheets available to download
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Jigs and fixtures
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Offsite / Onsite development for all types of tubular component
CUSTOM MANUFACTURE SERVICES
hydraPower dynamics silicone hose manufacturing division is at the cutting edge of high performance fluid handling systems manufacture. Catering predominantly to sectors such as automotive, medical, and aerospace, this service delves deep into understanding unique application needs. Utilising cutting-edge research methodologies, the team studies silicone's properties, ensuring optimal resilience, flexibility, and temperature resistance. Coupled with state-of-the-art design tools, we blueprint tailor-made hose assemblies, promising enhanced fluid dynamics and durability. This service embodies a commitment to pushing boundaries, ensuring each assembly is a paragon of efficiency, reliability, and technological advancement.